The best way to reduce the scrap rate is to mainta

Maintaining the equipment is also a good way to reduce the scrap rate

release date: Source: China paper browse times: 5417 copyright and disclaimer

core tip: abnormal downtime of corrugated board production line will produce a lot of waste products, reduce production efficiency and increase production costs. According to the five elements of human, machine, material, method and environment, find out the main reasons for the shutdown of tile line, and then solve each reason

[Chinese packaging] the abnormal shutdown of corrugated board production line will produce a large number of waste products, reduce production efficiency and increase production costs. If frost (FOG) will be produced in the test room, the frost (FOG) must be removed before testing. According to the five elements of human, machine, material, method and environment, find out the main reasons for the shutdown of tile line, and then solve each reason

for tile line, in order to reduce production costs, we must ensure reasonable production scheduling, and try to arrange the processing of cartons of the same quality and grade required by different customers together. In order to reduce production costs more effectively, this principle or such a combination should also be combined with the size of the carton to minimize the waste generated by the cardboard line

in addition, the area of paperboard should be specially calculated to optimize the processing area of paperboard and reduce unnecessary waste of materials. When scheduling the corrugating machine, the base paper with the same paper and the same width should be placed together, and the width should be from wide to narrow, so as to reduce the times of paper change and order change. To reduce the shutdown rate, we must do a good job in the maintenance of tile line equipment, give full play to the performance of the equipment, and improve production efficiency is an effective measure to reduce production costs in disguise

the tile line equipment should be maintained at three levels:

1. Daily maintenance

should be carried out by the operator and supervised by the equipment and management personnel. In particular, the bipolar plates of the fuel cell are safely welded to each other to lubricate the bearings of the mechanical equipment, so as to ensure the good operation of the equipment

2. Secondary maintenance

is completed by equipment maintenance personnel with the assistance of operators. Mainly pay attention to the running, emitting and leakage of equipment steam and the adjustment of equipment status

3. Overhaul

the consumption of equipment has increased rapidly in recent years. According to many problems in the use of equipment, the Department will develop a detailed overhaul plan and implement it through the transformation of this model

among them, the daily maintenance of equipment is very important, and it is also a means with less investment cost but better effect. On the one hand, it can prolong the service life of the machine and maintain the normal and stable operation. On the other hand, it can also reduce the probability of mechanical failure and the emergence of non defective products. At the same time, it also saves human and material resources. We should also pay attention to the reasonable inventory of equipment spare parts, that is, we should reduce the occupation of funds, and ensure the need for timely maintenance and production